Integrated Shredding Pelletizing Line
Integrated Shredding Pelletizing Line
Integrated Shredding Pelletizing Line
Integrated Shredding Pelletizing Line
Integrated Shredding Pelletizing Line
Integrated Shredding Pelletizing Line

Integrated Shredding Pelletizing Line

Designed by Purui Machinery, our integrated shredding pelletizing line addresses this directly by consolidating size reduction and melt extrusion into one automated unit.

Integrated Shredding Pelletizing Line Description:

Modern recycling operations face a constant challenge: processing mixed polymer waste—from thin film offcuts to solid purge blocks—without creating production bottlenecks or driving up power bills. Standard multi-stage recycling pelletizing setups require separate shredders, manual transferring, and extra conveyors. Designed by Purui Machinery, our integrated shredding pelletizing line addresses this directly by consolidating size reduction and melt extrusion into one automated unit.

By mounting a heavy-duty single-shaft shredder directly over the extruder throat, this plastic pelletizing machine eliminates manual material transfer. Purui Machinery’s drive system automatically regulates shredding torque and feeding rates based on extruder pressure, ensuring a continuous melt stream and uniform pellet quality.

Materials Processed by Integrated Shredding Pelletizing Machine:

Engineered for high versatility, this system handles both lightweight flexible scrap and high-density rigid waste without needing tooling changes:

  • PP Woven Bags & Raffia: Cement bags, FIBC bulk bags, and yarn/filament waste.
  • PP Non-Woven Fabrics: Spunbond and meltblown scrap from hygiene products.
  • BOPP Films: Biaxially oriented film edge trims, rolls, and printed sheets.
  • Rigid Polymer Lumps: Machine purges, start-up blocks, and thick-wall molding scrap.

Integrated Shredding Pelletizing Line Advantages:

Combining pre-shredding and extruding into a unified platform helps plant managers tackle the two primary overhead costs in plastic recycling: workforce labor and energy usage.

  • Reduced Labor Requirements: Conventional systems need dedicated operators to transfer shredded flakes from granulators to extruders. With Purui Machinery’s setup, raw material is loaded directly into the primary hopper with minimal manual oversight.
  • Lower Power Draw: Traditional high-speed granulators generate significant electrical current spikes. Purui Machinery employs a low-speed shredder rotor that cuts scrap efficiently at lower current levels while utilizing shredding friction heat to pre-warm material.

Pellets Sample:

Integrated Shredding Pelletizing Line

Packaging Shipping:

Plastic Granulator Machine

FAQ:

Q: Can it process thick lumps and thin films together?

A: Yes. The hydraulic pusher adjusts material pressure against the rotor automatically, preventing motor overload on thick lumps while keeping thin film feeds steady.

Q: How does it cut electricity consumption?

A: Using a low-speed shredder avoids high current spikes. Plus, direct material feeding eliminates extra transfer blowers and secondary motors.

Q: Which pelletizing method is recommended for PP bags and film?

A: A water-ring die-face pelletizer is usually preferred for PP woven and non-woven scrap due to fast cooling and clean, uniform granule shape.

Q: How long do the shredder blades last?

A: Made from durable tool steel (D2/DC53), blades typically run 800 to 1,200 hours on clean industrial scrap before requiring rotation or sharpening.

Q: Does it handle un-dried scrap with moisture?

A: Yes. Dual-vacuum degassing ports along the barrel purge surface moisture, air, and volatiles before final melt filtration.

Q. How can we visit your company and machines?

A: Yes, our factory is located in Rugao City, Jiangsu Province, China. Please contact our sales specialists if you would like a tour.

Q. What is the lead time for an order?

A: The lead time depends on the complexity of the order. Standard individual machines might have a shorter lead time, while a complete, custom recycling line could take. The specific timeline is usually outlined in the contract.

Q. Do you provide after-sales service and technical support?

A: Yes, we offer after-sales support, including remote guidance, and can arrange for engineers to assist with on-site installation, commissioning, and staff training for larger projects.

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