PE film granulating system integrated process granulator adopts the method of compaction and crushing. After the material enters the compactor, it is cut and crushed by the bottom cutter head, and the friction generated by the high-speed cutting of the cutter head causes heat to shrink the material to increase the accumulation of materials.
PE film granulating system integrated process granulator adopts the method of compaction and crushing. After the material enters the compactor, it is cut and crushed by the bottom cutter head, and the friction generated by the high-speed cutting of the cutter head causes heat to shrink the material to increase the accumulation of materials. Film granulating system density increases the feed rate, and this process method has a great help to increase the production capacity.
Film granulating system integrated process granulator uses Siemens PLC control module, and the action coordination between each component of the equipment is controlled by this program to achieve the purpose of automatic production, reducing personnel to operate the equipment and achieving higher stability and performance. PE film granulating system integrated process granulator adopts water ring granulation, which is simpler and more convenient to operate, and the particle size is uniform and beautiful.
Plastic → Belt Conveyor → Metal Detector (Optional) → Compactor / Compactor → Extrusion → Hydraulic Screen Change → Die Head → Cooling Water Tank → Centrifugal Dehydrator / Dewatering Vibrating Screen → Dewatering Fan → Storage Silo
Normal:
| Model | ML85 | ML100 | ML130 | ML160 | ML160-Ⅱ |
| Output(kg/h) | 120-200 | 200-400 | 400-650 | 600-1000 | 800-1200 |
High output, low consumption:
| Model | ML85B | ML100B | ML130B | ML160B | ML180B |
| Output(kg/h) | 200-350 | 400-550 | 600-800 | 800-1200 | 1000-1500 |
Extruder
A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content
Belt Conveyor
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
Water-ring Die-face cutting system
Water-ring die-face/Strand cutting methods are usually adopted. In water-ring die-face cutting system, the rotary cutting blades will be pneumatically fit completely and closely to the die-face surface to ensure efficient cutting. Rotary speed of the blades is automatically adjusted by module system according to melt pressure at the die face.
Compactor / Agglomerator
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Vibration drying system
Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.Combine crushing, compacting and plletizing steps in one system, less-labor cost.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;Higher output and lower energy consumption.
