This PE film granulation line and PP woven bag material granulator unit can process the cleaned and crushed film recycling materials, waste polyethylene and polypropylene plastics into particles, which can be used as raw materials for re-molding.
This PE film granulation line and woven bag material granulator unit can process the cleaned and crushed film recycling materials, waste polyethylene and polypropylene plastics into particles, which can be used as raw materials for re-molding.Simple process, advanced technology, automatic temperature control
This film granulation line first extruder is used, and the second one is used to strengthen plasticization, so that the gas generated by heating and the moisture of the material can be easily removed, so that the particles are firm, plump and smooth. , which can improve production efficiency.The film granulation line is used together with the plastic crusher and pellet cutting machine. When the waste plastic goes through crushing and washing, it can be put into the extruder without drying. But the die head of the machine head can be an electric screen changer or a hydraulic screen changer.
Bottle flakes → conveying and feeding → magnetic screening → forced feeding → vented single-screw extruder → hydraulic screen changer → discharge mold → vented single-screw extruder → hydraulic screen changer → discharge mold → Water tank → drying system → pelletizer → storage hopper
Normal:
| Model | ML85 | ML100 | ML130 | ML160 | ML160-Ⅱ |
| Output(kg/h) | 120-200 | 200-400 | 400-650 | 600-1000 | 800-1200 |
High output, low consumption:
| Model | ML85B | ML100B | ML130B | ML160B | ML180B |
| Output(kg/h) | 200-350 | 400-550 | 600-800 | 800-1200 | 1000-1500 |
Extruder
A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content
Belt Conveyor
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
Water-ring Die-face cutting system
Water-ring die-face/Strand cutting methods are usually adopted. In water-ring die-face cutting system, the rotary cutting blades will be pneumatically fit completely and closely to the die-face surface to ensure efficient cutting. Rotary speed of the blades is automatically adjusted by module system according to melt pressure at the die face.
Compactor / Agglomerator
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Vibration drying system
Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.Combine crushing, compacting and plletizing steps in one system, less-labor cost.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;Higher output and lower energy consumption
