The PE film pelletizing machine is an equipment that extrudes, cools, and pellets waste plastics such as PE, HDPE, LDPE, LLDPE, and so on to produce plastic pellets.
The PE film pelletizing machine is an equipment that extrudes, cools, and pellets waste plastics such as PE, HDPE, LDPE, LLDPE, and so on to produce plastic pellets. The pellets produced have a wide range of uses. The production line of film pelletizing machine, crusher, washing machine and pelletizer is simple and advanced. The PE film pelletizing line adopts automatic temperature control and electric heating, with low electricity consumption, no pollution, and high degree of automation.
Output: 150-3000KG/H (Due to the different melting point and volume of each material, please inquire for specific output).
Heating method: electromagnetic heating, ceramic heating, etc.
1. All recycled materials can be produced after being sorted, broken and cleaned without being shaken or dried or sun-dried. It can be used for both dry and wet.
2. From raw material crushing, cleaning, feeding to extruder plasticizing and forming into pellets are all automated.
3. Make full use of the high-pressure friction non-stop heating system, automatic heating production, avoiding continuous heating, saving electricity and energy.
4. The PE film pelletizing line adopts a split automatic power distribution system to ensure the safe and normal operation of the motor.
Normal:
Model | SJ45 | SJ65 | SJ90 | SJ100 | SJ120 |
Output(kg/h) | 10-60 | 100-150 | 180-250 | 250-350 | 300-600 |
High output,low consumption:
Model | SJ150 | SJ160 | SJ180 | SJ200 |
Output(kg/h) | 400-700 | 600-1000 | 1500-2000 | 2000-3000 |
Belt Conveyor
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
Compactor / Agglomerator
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Extruder
A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content
Water-ring Die-face cutting system
Water-ring die-face/Strand cutting methods are usually adopted. In water-ring die-face cutting system, the rotary cutting blades will be pneumatically fit completely and closely to the die-face surface to ensure efficient cutting. Rotary speed of the blades is automatically adjusted by module system according to melt pressure at the die face.
Vibration drying system
Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.Combine crushing, compacting and plletizing steps in one system, less-labor cost.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;Higher output and lower energy consumption
Click to watch the complete HD video of the PE film pelletizing line